MANUFACTURING
PROCESS
Raw Material selection :-
All the raw materials are periodically tested and approved for
the required quality parameters before procuring from the
established vendors. On receipt of the raw materials, routine
quality tests are carried on before using any material in
batch formulation.
At every stage of productions, Quality Control measure is
strictly followed such as:
Accepted raw materials are mixed in definite proportions and
ground in the ball mills. Before discharging the Ball Mill,
the slurry is tested for required fineness etc. The slurry is
stored in underground blunger and filter cakes are taken out
which may be termed as Starting Material.
The starting material (filter cakes) goes for different types
of productions:- a)
Dry Pressing
b) Semi-dry Pressing
c) Vacuum Extrusion and
d) Slip Casting. The
formed components are dried, finished and in many cases
machined.
Next stage is firing/baking in Tunnel Furnace/Shuttle Furnace
depending on the material characteristics. The fired products
are 100% inspected for quality, dimension and any other
routine tests required.
The inspected components are either packed or further machined
to close tolerance of upto +/- 0.01 mm.
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